Tag Archives: CIP Systems

Trick-or-Treat: Is Your Supplier Giving Out Treats?

Trick-or-Treat!

We’re full of treats without the tricks, see the funny note and see why we’re a safe & ideal choice to be your supplier. So click this and see if we’re the sanitary stainless OEM for you – Happy Halloween!

Trick-or-Treat?

Discover KOSS: See Our Shop In Action!

Watch Our Manufacturing Capabilities Video and Discover Koss Industrial!

NEW in 2017 – Watch Our Skilled Team In Action!

In less than 4 minutes speed your way through our shop, seeing Process & Mechanical Engineering, Electrical (Engineering, Automation, and Controls), Waterjet Cutting, Precision Machining (Multi-Axis CNC Milling & Turning), Component Services & Supplies, Fabrication & Finishing, and On-Site Services.

Spring into spring with KOSS

Spring Into Spring – Find Spring Check Valves or Save on Spring Cleaning (CIP-style)

Spring Has Sprung – Say farewell to snow gear and hello to seasonal allergies – it’s the first day of spring!  Although we will keep our winter coats a bit longer; being located in Wisconsin, we’re sure to see another snowstorm or two.  We are ready to help customers shake off those winter blues and get refreshed & ready for new growth!

Want To Spring Into Spring?

We can help you “spring into spring” literally, with a spring check valve!  The LKC Non-return Valve from Alfa Laval is specially designed for use in stainless steel pipe installations, LKC-2 non-return valves prevent the reverse flow of fluids. Found in many different processes in varied sanitary industries, these standard non-return valves are safe and highly reliable.

Koss Industrial, Inc. is an authorized Alfa Laval Master Distributor and Pump SuperCenter – with the ability to supply, modify, repair and customer-build components & parts from a wide range of brands and manufacturers.

LKC-2 Non-return Valve
LKC-2 Non-return Valve
LKC-Drainable horizontal valve
LKC-Drainable horizontal valve

Did You Automate Spring Cleaning?

KOSS 3 Tank Dual CIP System
KOSS 3 Tank Dual CIP System

Do you have the four basic ingredients needed to achieve a sanitary level of cleanliness when you are Cleaning-in-Place

  1. Time is at a premium, but cutting wash time too short may result in a less-than-sanitary clean.
  2. Temperature must be carefully controlled; not too high, not too low, and specific per the wash cycle needs.
  3. Flow needs to be at a high enough velocity to effectively scour clean those pesky fats & oils (or whatever your dirt may be).
  4. Solution won’t help anything if it’s too weak, ensure your alkaline and acid solutions are at the proper strength to function.

If you worry that your system might not be meeting one or more of these needs, contact KOSS.  You can trust in our experience.  We can modify, repair, and refurbish equipment & systems.  If you’re looking to improve an existing system or considering implementing a new CIP System, we’d love to hear from you – Koss Industrial, Inc. can help you innovate & optimize.

Get custom, not ‘canned’ CIP Systems – designed by our engineering group.

Want to save time &  enjoy more consistent, efficient cleaning?  Start considering KOSS’ custom Cleaning-In-Place (CIP) Systems today!  Learn more about how KOSS can help you negate threats, save time and improve efficiency by utilizing an easy to use, custom automated cleaning system to better control your process with less downtime spent manually cleaning. Consider a custom CIP System from Koss Industrial, Inc. – call today 1.800.844.6261 or 920.469.5300 – we’d love to learn more about your process and your unique needs!

Do you have the four basic ingredients needed to achieve a sanitary level of cleanliness when you’re Cleaning-in-Place (CIP)?

  1. Time is at a premium, but cutting wash time too short may result in a less-than-sanitary clean.
  2. Temperature must be carefully controlled; not too high, not too low, and specific per the wash cycle needs.
  3. Flow needs to be at a high enough velocity to effectively scour clean those pesky fats & oils (or whatever your dirt may be).
  4. Solution won’t help anything if it’s too weak, ensure your alkaline and acid solutions are at the proper strength to function.

If you’re worried you might not be meeting one or more of these needs, contact KOSS.  If you’re looking to improve, we’d love to hear from you – Koss Industrial, Inc. can help you innovate & optimize.

How Safe Are Your Customers? Identify Threats To Your Sanitary Clean.

Scrub-a-dub-dub, are there pathogens in your tub (or rather, in your vessel, piping, or anywhere else in your plant)?! 

Koss Industrial Augers - agitating water - clean
You know that cleaning takes more than splashing some water around – getting a sanitary clean requires careful planning and execution.  KOSS understands sanitary needs.

Don’t risk your good name and hard-earned branding by placing your trust in a questionable “clean”.  Whether you’re Cleaning-in-Place (CIP) or out of place (COP), there’s always room to improve where product quality and safety are concerned!

Residual bacteria may be hiding in your process, there are a number of possible factors adversely affecting the cleanliness of your “clean”.  All it takes to damage your reputation and trust with consumers is to have an off-flavor, or for your product to spoil before it’s “Best By:” date!  Since 1978, Koss Industrial, Inc. has worked with Cheese Makers and others in the Dairy Industry, we are familiar with the stringent guidelines and unique needs.  Whatever your application, you can trust KOSS to understand that unique applications require custom, careful solutions.

How ‘at-risk’ is your process?

  • Dead Zones.  Or Dead Legs, or Dead Space, or Shadows, or “what-was-my-OEM-thinking-when-they-designed-this?!”…whatever you call these different types of awkward areas where cleaning doesn’t quite touch, the cleaning solution, the spray from your cleaning device, it doesn’t quite reach that entire surface.  Whether the spray is blocked by the angle of a ferrule or the shaft of an agitator, without direct spray contact, that section of surface is iffy-at-best (or, much more likely, it is filthy). 
    KOSS can help, modifying your existing products, or providing new components/equipment/systems, or otherwise servicing your plant!

    KOSS Curd Cyclone CIP-able Sprayball
    Cleaning-Devices, both in selection and placement, can make or break the cleanliness yielded by your cleaning process.  Do you trust your OEM?
  • Sloppy Slopes & Other Drainage Fails.  Whether your piping is just a little too flat, or totally flat, your situation is inadequate draining.  Maybe it’s sloppy slopes in your vessel bottom, or incorrectly mounted components (such as PD pumps needing to be vertical, both in design and in their placement…), or even process piping supports gone bad…these inadequate draining situations can give safe harbor to bacteria.Consider KOSS for new products & on-site services, we also provide modification services.
  • Poor Welds & Polishing Problems.  Superior quality continuous welds are absolutely necessary for sanitary components, equipment, and systems…that’s why Koss Industrial only brings in the best welders, fabricators, and finishers. Our craftsmen’s skills need to yield food-grade results, we’re serious about providing hygienic products and services to the Dairy Industry.

    A superior weld needs a superior finish. You can trust KOSS to provide a true sanitary weld and finish.
    A superior weld needs a superior finish. You can trust KOSS to provide a true sanitary weld and finish.
  • Sharp Corners.  Smooth product contact surfaces are the ideal, a nice radius provides a more cleanly surface, especially when  compared to square corners, or corners with welds, that are more difficult to clean and can provide a safe haven for undesirables (bacteria).

    Keep clean, avoid square corners, or corners with welds. KOSS knows sanitary design, as you can see in this image (our COP Tank agitation)
    Keep clean, avoid square corners, or corners with welds. KOSS knows sanitary design, as you can see in this image (our COP Tank agitation)
  • Slow Flow.  Maybe you’ve added additional piping, or perhaps your flow velocity has always been less than ideal, whatever the reason, if your flow isn’t turbulent enough to appropriately scour the surface, then you aren’t getting a truly sanitary clean.  Interested in ‘beefing up’ your pumps?  KOSS is an Authorized Alfa Laval Pump SuperCenter with a varied stock here in Green Bay, WI (we’re able to supply & service a variety of brands to meet individual customer requirements).
  • Tepid Temperatures.  Even if it’s not “tepid”, it’s still not hot enough, or maybe its too hot…identifying & adhering to the proper temperature for cleaning your process is necessary for you to clean effectively.  Monitoring & controlling is vital to maintain the necessary temperature – KOSS’ Electrical Dept. is experienced in providing sanitary control via proper instrumentation and automation.
  • Where’s the soap?!  Is your chemical really in your cleaning solution?  Or rather, is enough chemical in your cleaning solution for it to be effective?  Dosing Pumps are a great idea to control the instruction of chemicals into your cleaning solution.  Conductivity Transmitters/Probes/Sensors are quite helpful if you want to verify the strengths of your caustic and acid in your cleaning solutions.

Protect your customers and your brand!  Identify threats to your sanitary clean, contact Koss Industrial, Inc. when you’re ready to shore up the weaker points in your cleaning process.  Stay sanitary, and consider KOSS!

CIP Systems – varied styles and sizes

High quality custom CIP Systems, designed & fabricated in Green Bay, WI

KOSS 3 Tank Dual CIP System
KOSS 3 Tank Dual CIP System

Utilize a CIP System in your process. Allows user to automatically control washing of equipment.

  • Single, Dual, Triple or Quad systems available
  • Wide variety of systems, from 1-4 tanks with 50-3,000+ gallons
  • System can be built to exact specifications in our custom design & fabrication shop
  • Designed & constructed to USDA & WDA Sanitary Standards
  • Designs are modeled in 3D (for a precise view of the equipment)
  • Skid is heavy-duty box tube construction with glass bead finish & sanitary adjustable ball feet
  • Units are built completely at our facility in Green Bay, WI
  • Koss is a UL listed 508A Panel Shop: #E330004
  • Panel Boxes constructed to NEMA4 specifications
  • Includes wiring diagrams, flow schematics
  • Wide variety of control options, Allen Bradley controls standard
  • 10 wash programs included
  • 316 Stainless Steel U-Tube Heat Exchangers are built in-house & sized for efficiency (over 6″ diameter are ASME certified)
  • Chemical supply pumps for in-line chemical injection

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We offer a wide variety of customizable single/dual/triple/quad 1-4 tank systems with 50 to 3,000+ gallon capacities. Designed/fabricated to USDA & WDA Sanitary Standards.

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Cheese Making Equipment

Cheese Making EquipmentKoss Industrial, Inc. offers a large array of stainless steel cheese making equipment, both new and reconditioned.  For example, Koss’ manufactures process cheese cookers, cheese grinders,  HTST systems, curd pails, CIP systems,   sanitary conveyors, clean catwalks, sanitary floor drains, and much more.