Category Archives: Electrical Automations

Trick-or-Treat: Is Your Supplier Giving Out Treats?


We’re full of treats without the tricks, see the funny note and see why we’re a safe & ideal choice to be your supplier. So click this and see if we’re the sanitary stainless OEM for you – Happy Halloween!


Creepy Crawlies? Control or kill your bugs with Koss Industrial as your OEM!

Creepy Crawlies? Control Or Kill Your Bugs!

The right bugs need to carefully cared for, the wrong bugs needs to exterminated.  Click the link to scroll through this seasonally-funny story to learn how Koss Industrial can help with pasteurising bacterial microbes and also with safely developing and maintaining your starter cultures in tanks, or in fully or partially automated systems!
Creepy Crawlies?

Do You Have Mad Scientists?

They’re fun Halloween costume ideas…Dr. Jekyl & Mr. Hyde, Lex Luthor, Doc Brown, and so many other rabidly driven scientists, eccentric engineers, crackpot inventors, or indefatigable innovators – they’re all great, but we want to know about your Mad Scientists.

Do you have actual scientists who are angry? …or are your “Mad Scientists” impulsive experimenters on the plant floor?

Whether your plant has upset scientists or an exuberant innovator on the floor (who is filled with unbridled passion to experiment and try new things) – Koss Industrial can help you optimize your process and work with your Mad Scientists.

…if your scientists are truly mad (…as in insane, unhinged, deranged, or just plain loopy), then you have our sympathies (and you should probably try to stay on their good side)!

Manage the Mad Scientist on your floor.

Prevent the “Mad Scientists” on the floor from following ineffective impulses and ideas – record & report chemical use.

You see it happening…again.

Your “Mr. Clean” has the best intentions…his logic appears to be:
“If I use a half gallon today, then a whole gallon tomorrow will work even better! Probably twice as fast!!”

Sound familiar? We know what happens. Adding more cleaning solution is rarely the answer. If we use twice as much detergent, our clothes aren’t twice as clean after washing, but your “Mr. Clean” doesn’t  believe that…and you’re buying twice as much chemical.

Whether you are making ice cream or you’re cleaning equipment – KOSS can help you work with your innovative, impulsive machine operator (a.k.a. Mad Scientist). Don’t stifle their creativity, control your innovator’s environment. You can even empower their experiments by monitoring, recording, and reporting the results. “Why was this batch bad? Why is this one better?” Give them the tools they need to succeed and protect your batches by controlling their “experiments.” Unlock the secrets of your Mad Scientist’s success – partner with Koss Industrial’s Electrical Dept. for chemical monitoring with controls. Automation, Controls, Reporting and more – trust us to optimize your Mad Scientist’s top-secret laboratory.

Appease your (literally) Mad Scientists.

If they’re literally unhappy or upset, we have a few ideas on how to help your scientists find happiness.

Scientists & Laboratories – okay, so we all agree that they go together like peanut butter & jelly, cheese & crackers, a DeLorean DMC-12 & time travel…so what’s our solution to keeping your scientists happy?  A totally wicked laboratory (wicked as in awesome, not wicked like witches). You can’t be a great Mad Scientist without an awesome Secret Laboratory.

5s-10 Table Top Cooker (3534) is ideal for research and development with batches under 10 pounds!

Koss Industrial’s superior Lab-sized Equipment and Lab-scale Plants / Production Lines feature craftsmanship that meets & exceeds standards (3A, WDA, USDA, sanitary, pharma, etc.).

We’re an excellent choice for your original equipment manufacturer. Our design & engineering services are top-notch. Our fabrication & finishing quality is the stuff of dreams, and our modification & reconditioning services will let you drift off to sleep in a cocoon of safety and satisfaction. Totally custom is what we do, which is why we are a perfect fit for outfitting your Mad Scientist’s Laboratory.

Lab-Size Process Cheese Line by Koss Industrial
Lab-Size Process Cheese Line by Koss Industrial (contains Grinder, Cooker, Hopper, and platform)

Not quite ready to invest in lab-size equipment or plants? You could try appeasing your scientists with smaller gifts, trinkets and flowers; but Koss Industrial might still be able to help you. PLAN B, we recommend you try humor on your actually-angry Mad Scientists; maybe say something like “Don’t trust atoms…they make up everything.”  …unless you have a lot of employees named Adam, then that is probably not a good joke for you to be using in the workplace.

Prevent & protect personnel - stay safer with Koss Industrial.

What Scares You? Fight Fright, Stay Safer.

Your heart is pounding as adrenaline courses through your veins. You can’t catch your breath, your skin is cold and clammy as you realize what almost happened. That was close…too close.

What are you afraid of?

Spiders, bats, rats, black cats, CLOWNS, commitment… the list of things you can fear is endless – so why add to it?

Fear public speaking. Worry about walking under ladders. Avoid abandoned buildings in the woods, but we don’t want you losing sleep worrying about your machine operators and maintenance personnel working on your equipment.  Koss Industrial, Inc. can help you prevent accidents and protect your team.

“Why are they looking at me like…WHERE ARE MY CLOTHES?!”

Have you had that nightmare where you’re standing in front of a crowd in your underwear? It’d be awful to end up at work wearing nothing but your briefs. In an episode of the popular 90s tv sitcom Home Improvement, Tim Taylor has his shirt ripped off by a rotating shaft on a machine that his mild-mannered assistant and friend Al Borland demonstrates on their show Tool Time. Although it’s funny to watch, most of us know that the shirt would not have safely (and hilariously) flown right off of Tim Allen’s back.

Having your clothes torn off by a rotating shaft is a real fear, but you’ll likely lose more than just your shirt if you become caught. Reduce the risk to life and limb, protect your people with custom Guarding, Caging, Modifications, and Safer Equipment Designs. Reduce contact (and risks) when you put a physical barrier between personnel and the machine. When you have Guards in place they can’t put their fingers in, their shirt can’t get caught in the spinning shaft, they won’t bump into a hot surface. Be on guard at all times with KOSS custom Guarding.

“Did that just move?”

Is everything in its place? Did I leave the door open? Paranoia isn’t always a bad thing. Imagine how many accidents begin with Jane Doe saying to Mr. Smith “Hey, wait a second – I wanna tighten this a little bit more” …but Mr. Smith didn’t hear Jane Doe.

The statistics, facts and figures tell us that far too many preventable accidents happen. Be  paranoid in a good way, utilize Prox Switches and Programming you can trust.  Let us help you plan for possibilities and prevent disasters. Knowledge is power – know when something is out of place, prevent a machine from turning on when guarding is not in place, stop a machine when something is out of alignment. The Electrical Department at Koss Industrial can help automate entire lines or integrate additional safety solutions into existing equipment.


Custom 11GS Grinder (20hp) with safety curtain, prox switches, e-stops, additional guarding/hood (#6787)
Custom 11GS Grinder (20hp) with safety curtain, prox switches, e-stops, additional guarding/hood (6787)

Use Safety Light Curtains and you can’t go in there – nothing can go in there, and nothing can come back to haunt you.

Use a Light Curtain to sense anything going in or out. When something enters the infrared light field, KOSS can custom program the equipment to do an emergency stop, flash lights, sound alarms, or even start playing the Imperial March over your speaker system… Whatever it is that you need sensed and triggered – trust the Koss Industrial Electrical & Automation Team to make it happen.

Don’t spend sleepless nights worrying over the “what-ifs” – invest in prevention.

We want you to sleep soundly at night, resting easily because you trust in your KOSS equipment to perform exactly as you intended.

Designed and built for your needs, Koss Industrial’s custom equipment & modifications offer the exact degree of safety you desire for your product, your plant, and your people. Services, Systems, Equipment, Components & Parts:  Get what you need  with Koss Industrial, Inc. (manufacturer/supplier in Green Bay, WI).

Discover KOSS: See Our Shop In Action!

Watch Our Manufacturing Capabilities Video and Discover Koss Industrial!

NEW in 2017 – Watch Our Skilled Team In Action!

In less than 4 minutes speed your way through our shop, seeing Process & Mechanical Engineering, Electrical (Engineering, Automation, and Controls), Waterjet Cutting, Precision Machining (Multi-Axis CNC Milling & Turning), Component Services & Supplies, Fabrication & Finishing, and On-Site Services.

Automation Myth-Busters

For those stuck in the old ways, we’d like to bust some common myths about automation.

Just as old cell phones have evolved into smartphones with multiple manufacturers & brands (like iPhone/Galaxy/Pixel/Lumia), so to have automation solutions for production lines and stand-alone equipment evolved.  Automation technology has grown to the point where there are multiple options & brands readily available from many manufacturers.

Automation Myths, Busted

  1. MYTH: “Automation costs a lot more.”
    BUSTED: The initial investment for Automation is a lot less then you think, and the technology packs a serious punch when it comes to giving you a substantial return on your investment (excellent ROI). The best part is that automation is scale-able, and can grow with your process over time.
  2. MYTH: “Automation is complicated.”
    BUSTED: We strive to make the complex simple. This technology has grown by leaps and bounds, it is incredibly intuitive & user-friendly, and it’s getting easier every day.
  3. MYTH: “Automation servicing & parts are hard to get.”
    BUSTED: The parts are often in-stock, or immediately available to order. You are not down for a week while waiting for a part, this technology is readily available and widely supported.
  4. MYTH: “It’s going to be too hard to train my workforce to use  it [Automation].”
    BUSTED: KOSS Programmers design the interfaces to be as easy to use as possible! With your input, we ensure ease of use (we use graphics/images to show your equipment on the touchscreens). We modify your screens so that you are able to easily control your process, using the lingo/verbiage/jargon terms that those in your plant use every day!  For example, if your guys call KOSS’ Grinder “The Processor”, then our Programmers will change the label.  Your user-interfaces complement your plant perfectly!
  5. MYTH: “My People Carefully Follow Our Recipes (no real benefit in Automation)”
    BUSTED: The truth is…personnel DO modify recipes.  Whether they’re attempting to be helpful (and have excellent reasons for deviating from the recipe), or they stray from the recipe purely on accident, the fact is that people are only human, subject to human-error.  Automation, however, is not human!  It can reduce judgement errors and inefficiencies by ensuring control.  Many processing set-points are highly subjective in nature (i.e. visual/color, taste, consistency, etc.) – Automation eliminates the discrepancies of subjective decision-making, that otherwise varies with each operator shift change in personnel.
  6. MYTH: “We’re already Automated, so we don’t need to look into it [Automation].”
    BUSTED: Just like your smartphone becomes outdated as new versions are release, new advances also occur in Automation. You upgrade your smartphones, your computers, your software…why not upgrade your Automation? You should at least look into it. Technology is growing at such a rapid rate. You need to make sure that you are reaping all the benefits of your existing Automation, stay up to date on upgrades and advancements in technology.

Benefits of Automation

  • Simplify The Complex – it’s easy to understand & operate.
  • Reduce Human Error – eliminate mistakes or slight miscalculations by effectively controlling your process.
  • Improve Efficiency – reduce cycle times and increase throughput by optimizing a repetitive (or delicate) process through automation (for example, increase efficiency by utilizing batch recipes.
  • Data Recovery & Logging – enjoy the perks of analytics; improve your product and your process by reviewing the data, then you can make adjustments to ensure that every batch comes out better.
  • Log Recipes, Minimize Risks, Enhance Your Product – Get better scores on your risk assessments. Control every step of your process to minimize risks. Know why it turned out better when someone tweaks a recipe. Control batches and track ingredients’ lot numbers for precise quality control.
  • User Friendly – easy to use, operator friendly.  Touch screen operation is ideal for production line use as it is very user-friendly. Operators are able to easily navigate the production line and its individual machines. With an image of the machine accompanying its specific control, precision is made easy!
  • Scale-able – We can plan ahead long-term. By starting you off at a lower initial investment and gradually bringing the rest of your plant (or process) online over time. We can make this technology more affordable & manageable for you. This ideal investment can grow with your process over time.

Ask Us About Automating!

Trust KOSS to make your process work in the way that is best-suited to you. Don’t worry if you have different brands of automated equipment or other challenges; we can tie into existing automation, or re-optimize your entire process/plant. Consider Koss Industrial, Inc. for Sanitary Process Control & Monitoring – we specialize in batch and continuous, from stand-alone equipment to plant-wide integration. KOSS understands the challenges present when providing compliant solutions and meeting unique project requirements. We will strive to make the complex simple.

Optimize Your Process & Energy Efficiency.

KOSS is a UL Listed 508A Panel Shop #E330004 – we offer control panel design and assembly, custom operator interfaces (push button, standalone, distributed), field services, a fully stocked parts department & electrical service vehicles, data collection (chart recorder, videographic, process historian with reporting), and PLC programming. Controls can be programmed to offer multiple recipes’ steps, ensure consistency by reducing human input. Utilize batch control to specifically organize activities and functions, ensuring consistency. So please…consider reaching out to us, let’s optimize YOUR manufacturing process and energy efficiency!

Call us for more Automation information – Koss Industrial, Inc. 1.800.844.6261 (toll-free).

Sick of Worrying About Food Safety & Plant Safety?  Partner With an Experienced, Innovative Supplier.

Save time and eliminate some of what’s making you stress – consider KOSS quality.  Our innovative solutions are custom – that means we can create pretty much anything you dream up, and with our vast industry experience, we’re also able to make suggestions.  From the classic tried-and-true safety features, to the-latest-and-greatest gadgets that can sense danger and take immediate action – KOSS can provide safety solutions that meet your requirements.


Discover equipment that makes you feel confident about maintaining food safety excellence.  KOSS has been providing sanitary custom products and services since 1978. Founded in the Dairy State, and serving Wisconsin Cheese Makers from the very beginning, we understand the unique challenges faced by dairy and food applications.  Trust in our experience, consider KOSS’ innovative, high-quality custom services, systems, equipment, components & parts!

Don’t spend sleepless nights worrying over the “what-ifs” – invest in prevention.

We want you to sleep soundly at night, resting easily because you trust in your KOSS equipment to perform exactly as you intended.

Designed and built for your needs, KOSS custom solutions offer the exact degree of safety you desire for your product, your plant, and your people. Services, Systems, Equipment, Components & Parts:  Get what you need  with Koss Industrial, Inc. (manufacturer/supplier in Green Bay, WI).

Shop KOSS Components, Equipment & Systems Online: Anywhere, Anytime

KOSS is now Optimized for Mobile Devices

Koss Industrial’s website / online store is now optimized for mobile devices!

Did you find it difficult to navigate our site while using your smartphone or tablet in the past?  Us too.  That’s why we made it easier to browse, buy and configure the products you need on your mobile devices, check it out:

Speaking of touchscreens… keep our skilled electrical department in mind this holiday season – consider gifting your Process & Team with a Touchscreen Production Line Automation solution!  Or browse our Holiday Pump Pricing (good thru 12/31/2013), and save as much as *58% on select Stock Pump Purchases, and save up to 35% off new Pump Orders!

*offer valid until 12/31/2013 11:59pm CST, while supplies last

Production Line Automation

electrical engineering, automation, instrumentation, touch screen, friendly user interface, easy user interface, process line, product line, koss industrialKoss Industrial panels are UL Listed! We provide you with one main control panel (configurable & scalable) and a separate high voltage motor panel. Having a separate high voltage panel helps keep the PLC cool & promotes safety by reducing unnecessary exposure to the higher voltage.

We offer touch screen operation (push button available). Touch screen operation enables the inclusion of safety features in the programming. It makes operation easy. Touch screen operation is ideal for use in a production line as it is a ‘user friendly’ interface. Operators are able to easily navigate the production line and its individual machines. With an image of the machine accompanying its specific controls, precision is easier than ever.

We do programming! Controls can be programmed to offer multiple recipes steps, ensuring consistency by reducing human input. Utilize batch control; it organizes activities/functions specifically, ensuring consistency.

Check out employment opportunities at Koss Industrial and browse our official site.